Grace Road B- patent environmental protection brick machine

Grace Road high-end A-type and B-type environment-friendly brick process and output: First, grace road environmental protection brick high-end A-type brick machine process The solid waste raw materials are sent to the storage hopper by the loader through the first stage conveying system to the automatic screening machine, the automatic screening machine screening, filtering out large particles of black slag. The system automatically adds cement, coagulant and water to the mixer according to the set ratio, fully mixing and high speed operation of mixing raw materials, the conveyor to the forming host automatic storage hopper, automatic feeding to the distributor and cloth to the lower mold frame. After vibration of the vibration platform, the upper pressure head and the lower pressure forming, the walking machine sent to the finished product palletizing system automatic demoulding, palletizing to the tray. According to the number of palletizing Settings, the automatic palletizing system will send the pallets to the automatic lifting and rotating platform to continue production. The finished bricks on the pallet are run to the drying ground. The whole production process saves the pallet and yard brick personnel, and the number of forklifts. 1. Output of high-end A-type free pallet: take standard bricks (240×115×53mm) as an example, the molding time is 20 seconds, the number of each molding is 105 pieces, and 18900 pieces of standard bricks can be produced per hour. Each standard brick weighs 2.6 kg and consumes 49.14 tons of industrial solid waste per hour: 49,140 kg. All day line needs workers 6, 1 forklift loader 1. 2. Cost analysis of standard bricks: each standard brick (cement 7%, curing agent 2‰) weighs 2.6 kg. The cost of cement (calculated at 280 yuan per ton) : 0.05096 Yuan, the cost of curing agent (calculated at 8 yuan per kilogram) : 0.0416 yuan, the wage of workers: calculated at 6 people (calculated at 6000 yuan per month) : 0.00634 yuan. Fuel cost: forklift and loader per hour is calculated at about 60 yuan, the cost is 0.00317 yuan. Electricity cost :(electricity consumption 120 KWH per hour, calculated by 1 yuan per KWH) 0.00634 yuan. Other (equipment wear and water charges, etc.) each piece is equivalent to 0.01 yuan. The cost of single standard brick is: 0.11841 yuan Second, B type environmental protection brick brick machine process 1. Solid waste raw materials use loader to use stored vibration hopper via level conveying system to automatic screening machine, automatic screen machine filtered suitable raw materials to new mixer system, system according to the set ratio automatic metering, curing agent, water to cement mixer, mixing, high-speed mixing raw materials, after conveyor to forming host automatic storage hopper, Automatic blanking and distributing machine are connected with the cloth to the lower mold frame. After the vibration of the vibration platform, the upper pressure head is pressed and formed, the demoulding is sent to the air drying site by forklift after a certain number of plates are accumulated by the automatic plate feeding machine to the automatic double-stacked plate machine. Pallet manual or automatic code brick machine, cycle to the automatic board machine to continue to use. 2. The output of type B environmental protection brick production line: taking permeable brick (200×100×60mm) as an example, the molding time is 15-22 seconds. (The molding time is 15 seconds without color, and the molding time is 22 materials with fabric), the molding quantity is 42 pieces each time, and 10080 pieces of standard brick can be produced per hour. Each standard brick weighs 2.3 kg and consumes industrial solid waste per hour: 23,184 kg or 2.3184 tons. All day line needs 8 workers, 1 loader 2 forklifts. 3. Cost analysis of permeable brick: each permeable brick (industrial solid waste content 90%, cement content 10%, curing agent 2.2‰) weighs 2.3 kg. The cost of cement is 0.0644 yuan, the cost of curing agent is 0.08096 yuan (calculated by 16 yuan per kg), and the wage of workers is 0.0158 yuan (calculated by 6,000 yuan per month). Fuel cost: forklift and loader per hour at about 90 yuan, cost: 0.0089 yuan. Electricity cost (90 degrees per hour, 1 yuan per KWH) : 0.0089 yuan. Other (equipment wear and water charges, etc.) each piece is equivalent to 0.01 yuan. The cost of a single permeable brick is: 0.18896 yuan 4. Key points of quality control and control measures in the process of environmental protection brick making: International patent efficient intelligent mixer and raw material ratio and curing application technology The fabric quality of the molding host: the opening time of the bin door, the fabric number of the skip car, the fabric vibration time and forming vibration, etc 5. Qingdao Grace Road A-type high-end environmental protection brick automatic production line configuration: (1) Storage bin (2) A conveyor belt (3) Raw material screening system (4) Two-stage conveyor belt (5) The main conveyor belt (6) International patent efficient intelligent mixer (7) Automatic vibration system (8) Automatic high-pressure water spraying system (9) curing agent stirring system (10) Automatic control cabinet (PLC and touch screen) (11) Adjustable automatic control of special cement screw (12) Adjustable automatic control of special pigment spiral (13) Cement tank (14) Environment-friendly dust removal system (15) Finished material conveyor (16) Automatic storage hopper (17) Frequency conversion synchronous vibration system (18) Automatic distribution system (19) Imported hydraulic system (20) Finished brick conveying system (21) Tray automatic offer system (22) Automatic lifting and rotating platform palletizing system (23) Waste collection system (24) Imported PLC molding host control cabinet 6. Qingdao grace road B type environmental protection brick automatic production line configuration :(picture brochure, top half of page 29) (1) Storage bin (2) A conveyor belt (3) Raw material screening system (4) Two-stage conveyor belt (5) The main conveyor belt (6) International patent efficient intelligent mixer (7) Automatic vibration system (8) Automatic high-pressure water spraying system (9) curing agent stirring system (10) Automatic control cabinet (PLC and touch screen) (11) Adjustable automatic control of special cement screw (12) Adjustable automatic control of special pigment spiral (13) Cement tank (14) Environment-friendly dust removal system (15) Finished material conveyor (16) Automatic storage hopper (17) Forming host system (18) Imported hydraulic system (19) Secondary cloth machine (20) Fabric conveyor belt (21) Fabric mixer (22) PLC molding host control cabinet (23) Automatic loading machine (24) Automatic double folding machine 3. Qingdao Grace Road International Patent Road Repair Mixer system configuration: 1. Storage bin 2. First class conveyor belt 3. Raw material screening system 4. Secondary conveyor belt 5. Main conveyor belt 6. International patent efficient intelligent mixer 7. Automatic vibration system 8. Automatic high-pressure water spraying system 9. Curing agent stirring system 10. Automatic control cabinet (PLC and touch screen) 11. Adjustable automatic control of special cement screw 12. Adjustable automatic control of special pigment spiral 13. The cement tank 14. Environment-friendly dust removal system 15. Finished material conveyor The superior type of the new international patent mixer system: 1. The mixing time from the entrance to the outlet of the mixer is only 3.7 seconds, and the uniformity of the mixture is 100% qualified. The high efficiency international patent mixer is composed of patent crushing teeth, patent mixing teeth and driving teeth. The advanced intelligent control system automatically adjusts the speed of the mixer according to different brick types and pavement production requirements. 2. The whole mixer system, according to the production data automatically stored, just input the output requirements of different brick types and pavement, can automatically generate the operation data of the mixing system, convenient for workers to operate. 3. Each transmission point adopts advanced speed control system to realize the flow control of various raw materials and generate different process ratio. 4. The dry and humidity of the finished mixture is sent to PLC by the advanced water detection system for comparison with the set data, and the flow of the high-pressure pump can be adjusted automatically in real time, or manually controlled. 5. The storage of raw materials of the mixer system fundamentally solves the problem of blocking of raw materials, and the vibration system runs automatically. 6. The unique mixer system can be used for both road repair and environmental protection brick production.